These simple mechanical aides, often overlooked, can be a tremendous help in the manner in which operators handle tools on the production floor. But do they really help in producing a safe condition in food processing lines? Let us examine this more closely.
The Real Safety Problems in Food Processing
The food processing lines are fast, very repetitive, and very much in motion. The operators often use:
pneumatic screwdrivers
cutting or trimming tools
weighing and sealing devices
special cleaning or inspection devices
… and others that need precision and control.
Over a period of time, the repeititions of lifting and awkward angles of using the tools cause strain to the muscles, fatigue to the shoulder and repeated stress injuries (RSI).
The worst thing about it now is that when tools are dropped, (or not properly suspended) they can cause:
contamination of food products
damage to conveyor systems
very costly safety violations.
The result is loss of time, decrease in morale, and possible fines for violations in compliance.
How Tool Balancers Change the Picture
A tool balancer is a mechanical aide that will “float” a tool at the working height desired. The spring or retraction mechanism will carry the weight of the tool allowing the operator to move it with freedom, and not great effort. Here’s what happens when you apply tool balancers to the line:
Lower Operator Fatigue
No more lifting of heavy pneumatic tools for entire shifts. Workers are alert, precise and less likely to make mistakes due to fatigue.
Reduced Tool Dropping
The balancer keeps the tool suspended—even if the operator lets it go. This alone can greatly lessen contamination and injury possibilities.
Better Ergonomics
Operators are able to maintain natural positions while working. Less strain on wrists, elbows and shoulders means less likelihood of injuries in the workplace.
Cleaner and Safer Workstations
Suspended tools mean less hoses and appliances lying about. This keeps the area more sanitary—particularly important in food environments where cross-contamination is a constant danger.
Food Industry-Ready Designs
Modern tool balancers are designed for the food industry. Manufacturers now make use of:
Stainless steel housings to resist corrosion
Sealed, wash-down acceptable casings for sanitary compliance
Smooth surfaces that are not conducive to food particle retention
These features make these balancers ideal for environments compliant with HACCP, FSMA or OSHA.
A Quick Example
In a mid-sized meat processing plant in the Midwest, tool balancers were installed throughout the packaging line. Within three months:
Tool injuries fell 40%
Cleaning time was reduced by 15%
Operator satisfaction scores rose greatly
The ROI? Faster cycles, fewer accidents and happier workers.
The Bottom Line
So will tool balancers help with safety in food processing?
Absolutely.
They are not a luxury, but a smart investment. By reducing strain, guarding against contamination and improving ergonomic standards in the workplace, tool balancers can help with the safety of both workers and those products which must be produced.
And as safety improves, so does productivity. It’s a win-win for all food manufacturers to consider.
Want to See the Difference?
Visit Tool Balancers USA and browse models which are created for food-grade and industrial environments. From stainless steel spring balancers to high-tech zero gravity systems, you will discover models meant to keep your line safe, sanitary and productive.